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                                  High Speed Machining

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A in-depth description of this Machine.

Our Roeders RFM600 High speed Milling Machine (HSM) is considered one of the best machines in the World. We have regularly machined hardened steel up to 60rc with cutters as small as 0.3mm diameter. With a positioning accuracy of 0.005mm not many machine tools can compete. Finishes can be achieved that require only minimal polishing, if at all. This again gives more accuracy. What you machine represents the finished part. We now regularly machine mould cavities,  electrodes and functional parts without the need for polishing, or hand fitting.

 

We have invested in shrink to fit tooling which also adds to the accuracy and finishes possible. Our Automatic Heat Shrink Jig allows consistency in tooling to be achieved faster.

It boasts a High technical performance all round:-

Machine

  • Positioning accuracy 0.005mm The machine is equipped with a chilled blower for
  • Fischer Spindle  42,000 Rpm. 14KW. Temperature controlled. 
  • Tool Changer Up to 18 tools, Automatic tool change with collision checking.
  • Tool Holding HSK E40 Shrink to fit. Max tool Dia 16mm (Carbide shanked tools only)
  • Machining range X 600mm Y 450mm Z 300mm
  • Table Dimensions 700 x 550mm
  • Work piece weight Max. 800KG
  • Feed rates 0-30,000 mm/min
  • Laser Tool length measuring device within tool changer
  • Work holding.  Erowa UPC pallet system with Erowa quick chuck system.
  • 3D M&H Work piece set up probe

RMS6 Control

  • Two IBM Compatible Pentium PC's working in parallel.
  • Windows.      
  • Block Processing time < 0.1 ms
  • 10,000 block look ahead.
  • Pre calculation of complex NC
  • 2D & 3D radius compensation.
  • Smoothing & splineing of Toolpath's
  • RMSCut 3D-NC simulation